ZPA_CONVEYOR

Zero-pressure-accumulation conveyor zone with proven-clear release, accept-from-upstream, run-on and jam supervision.

Validated application blockMHE · Conveyor & SortationIEC 61131-3IEC 61499v1.0.0

When to use it

Use ZPA_CONVEYOR when a roller or belt conveyor is divided into driven zones with a photo-eye each, and packages must queue without pressing on one another — accumulation upstream of a palletiser, a labeller, a wrapper or a sorter induction.

Interface

The published port signature. This is the whole of what the block exposes to your program — the implementation body is not shown here and ships with the download.

Inputs

PortType
ENABLEBOOL
ZONE_OCCBOOL
DOWN_READYBOOL
RELEASEBOOL
UP_DISCHARGINGBOOL
PE_OKBOOL
FREE_FLOWBOOL
RUN_ON_TTIME
ACCEPT_ON_TTIME
JAM_TMOTIME
ACKBOOL

Outputs

PortTypeUnit
MOTORBOOL
ACCUMBOOL
READYBOOL
DISCHARGINGBOOL
ITEM_COUNTUDINT
ACCUM_TIME_SREALs
ALM_JAMBOOL
ALM_PE_FAULTBOOL

IEC 61499 event interface

EI INIT, REQ·EO INITO, CNF

Validation evidence

Tests
12
Simulated scans
192
Simulator
v0.1.0

Complete IEC 61131-3 implementation with a published test suite that runs on the vplant simulator. The counts above are that suite, executed on this build.

  • Conforms to IEC 61131-3
  • Conforms to IEC 61499

Download ZPA_CONVEYOR — free

Create a free Ri Tech account to download the block. You get the Structured Text body, the Rockwell Add-On Instruction (.L5X), the Schneider Control Expert DFB (.XDB), PLCopen XML, the IEC 61499 function block type (.fbt) and the datasheet.

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Source is never published on this page. The implementation is released to a signed-in Ri Tech account — free of charge, but never anonymously.