VFD_PUMP_PID

Pump VFD PI(D) loop in flow, pressure or wet-well level mode, with correct action sense, anti-windup, minimum-speed clamp, turndown stop and an affinity-law power estimate.

Validated application blockW/WW · Pump StationsIEC 61131-3IEC 61499v1.0.0

When to use it

Use VFD_PUMP_PID when a variable-speed pump has to hold a flow, a discharge pressure or a wet-well level, and the drive must never be commanded below the speed at which the pump loses cooling, loses prime, or lets solids settle in the rising main.

Interface

The published port signature. This is the whole of what the block exposes to your program — the implementation body is not shown here and ships with the download.

Inputs

PortTypeUnit
ENABLEBOOL
MODEUSINT
SPREALEU (m3/h, kPa or %)
PVREALEU (m3/h, kPa or %)
PV_OKBOOL
KPREAL%/EU
TI_SREALs
TD_SREALs
SPD_MINREAL%
SPD_MAXREAL%
FAIL_SPD_PCTREAL%
TURNDOWN_TMOTIME
STOP_ON_TURNDOWNBOOL
MIN_OFFTIME
RESTART_DB_PCTREAL%
MANBOOL
MAN_SPD_PCTREAL%
KW_RATEDREALkW

Outputs

PortTypeUnit
SPEED_PCTREAL%
RUN_CMDBOOL
KWREALkW
KW_VALIDBOOL
ERR_EUREALEU (m3/h, kPa or %)
AT_MIN_SPDBOOL
AT_MAX_SPDBOOL
TURNDOWNBOOL
RESTART_INHBOOL
ALM_PV_FAULTBOOL
ALM_CFG_ERRBOOL

IEC 61499 event interface

EI INIT, REQ·EO INITO, CNF

Supervised control write

VFD_PUMP_PID commands a real actuator. It is written to sit underneath your own interlock, permissive and protection logic — not to replace it. Commission it as you would any control block you wrote yourself.

Validation evidence

Tests
11
Simulated scans
223
Simulator
v0.1.0

Complete IEC 61131-3 implementation with a published test suite that runs on the vplant simulator. The counts above are that suite, executed on this build.

  • Conforms to IEC 61131-3
  • Conforms to IEC 61499

Download VFD_PUMP_PID — free

Create a free Ri Tech account to download the block. You get the Structured Text body, the Rockwell Add-On Instruction (.L5X), the Schneider Control Expert DFB (.XDB), PLCopen XML, the IEC 61499 function block type (.fbt) and the datasheet.

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Source is never published on this page. The implementation is released to a signed-in Ri Tech account — free of charge, but never anonymously.