SORTER_CTRL

High-speed sorter carrier: tracks one inducted item to its chute, fires the divert inside a measured window, recirculates on a miss and caps the passes.

Validated application blockMHE · Conveyor & SortationIEC 61131-3IEC 61499v1.0.0

When to use it

Use SORTER_CTRL when a shoe, cross-belt or tilt-tray sorter carries items past a row of chutes, each carrier or induction window is tracked by encoder position, and an item whose chute is full or whose divert is missed must ride round for another pass.

Interface

The published port signature. This is the whole of what the block exposes to your program — the implementation body is not shown here and ships with the download.

Inputs

PortTypeUnit
ENABLEBOOL
INDUCTBOOL
ITEM_IDSTRING
ID_VALIDBOOL
DEST_CHUTEUINT
CHUTE_POS_MREALm
TRACKINGREALm
TRACK_OKBOOL
FIRE_WINDOW_MREALm
CHUTE_FULLBOOL
LANE_CLEARBOOL
LOOP_ENDBOOL
MAX_PASSESUINT
DIVERT_TTIME
ACKBOOL

Outputs

PortType
DIVERT_ATUINT
SORTEDBOOL
RECIRCBOOL
CARRYINGBOOL
PASSESUINT
EXCEPTIONBOOL
SORT_COUNTUDINT
VALIDBOOL
ALM_TRACK_FAULTBOOL
ALM_NO_IDBOOL
ALM_DEST_INVALIDBOOL
ALM_MAX_PASSESBOOL
ALM_CFG_ERRBOOL

IEC 61499 event interface

EI INIT, REQ·EO INITO, CNF

Validation evidence

Tests
11
Simulated scans
92
Simulator
v0.1.0

Complete IEC 61131-3 implementation with a published test suite that runs on the vplant simulator. The counts above are that suite, executed on this build.

  • Conforms to IEC 61131-3
  • Conforms to IEC 61499

Download SORTER_CTRL — free

Create a free Ri Tech account to download the block. You get the Structured Text body, the Rockwell Add-On Instruction (.L5X), the Schneider Control Expert DFB (.XDB), PLCopen XML, the IEC 61499 function block type (.fbt) and the datasheet.

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