CASE_PACKER_CTRL

Case packer count and pattern control with no-case, overcount and infeed-stall protection.

Validated application blockF&B · FillingIEC 61131-3IEC 61499v1.0.0

When to use it

Use CASE_PACKER_CTRL when product is counted into a case or tray to a fixed count arranged in rows, the case must not be discharged short or over-filled, and product must never be fed with no case in the load station.

Interface

The published port signature. This is the whole of what the block exposes to your program — the implementation body is not shown here and ships with the download.

Inputs

PortType
ENABLEBOOL
PRODUCT_INBOOL
COUNT_TARGETUSINT
PATTERNUSINT
CASE_PRESENTBOOL
DISCHARGE_DONEBOOL
FILL_TMOTIME
RESETBOOL
ACKBOOL

Outputs

PortType
PACKEDUSINT
COMPLETEBOOL
ROWSUSINT
DISCHARGE_CMDBOOL
INFEED_PERMITBOOL
CASES_DONEUDINT
CASE_SUSPECTBOOL
ALM_NO_CASEBOOL
ALM_OVERCOUNTBOOL
ALM_PACK_STALLBOOL
ALM_PATTERN_ERRBOOL

IEC 61499 event interface

EI INIT, REQ·EO INITO, CNF

Supervised control write

CASE_PACKER_CTRL commands a real actuator. It is written to sit underneath your own interlock, permissive and protection logic — not to replace it. Commission it as you would any control block you wrote yourself.

Validation evidence

Tests
8
Simulated scans
85
Simulator
v0.1.0

Complete IEC 61131-3 implementation with a published test suite that runs on the vplant simulator. The counts above are that suite, executed on this build.

  • Conforms to IEC 61131-3
  • Conforms to IEC 61499

Download CASE_PACKER_CTRL — free

Create a free Ri Tech account to download the block. You get the Structured Text body, the Rockwell Add-On Instruction (.L5X), the Schneider Control Expert DFB (.XDB), PLCopen XML, the IEC 61499 function block type (.fbt) and the datasheet.

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Source is never published on this page. The implementation is released to a signed-in Ri Tech account — free of charge, but never anonymously.