BACKWASH_SEQ

Gravity-filter backwash sequencer — drain, air scour, combined air-and-water, rinse, return — with per-step supervision and a proven-flow wash dwell.

Validated application blockW/WW · Treatment ProcessIEC 61131-3v1.0.0

When to use it

Use BACKWASH_SEQ when a rapid gravity or dual-media filter is washed by an air-scour-then-air-and-water sequence driven from valve commands, and each step has to be supervised so a valve that does not stroke or a washwater pump that does not start is reported instead of being washed over.

Interface

The published port signature. This is the whole of what the block exposes to your program — the implementation body is not shown here and ships with the download.

Inputs

PortTypeUnit
ENABLEBOOL—
STARTBOOL—
ABORTBOOL—
ACKBOOL—
AIR_FITTEDBOOL—
DRAIN_LOW_FBBOOL—
AIR_OKBOOL—
RINSE_OKBOOL—
OUTLET_FBBOOL—
BW_FLOWREALm3/h
BW_FLOW_MINREALm3/h
AIR_WATER_AIR_ENBOOL—
BW_FLOW_MAX_AIRREALm3/h
DRAIN_TTIME—
AIR_TTIME—
AIR_WATER_TTIME—
RINSE_TTIME—
RETURN_TTIME—
STEP_TMO_MARGINTIME—

Outputs

PortTypeUnit
STEPUSINT—
BUSYBOOL—
FILTER_UNAVAILBOOL—
DONEBOOL—
ABORTEDBOOL—
CMD_INLETBOOL—
CMD_OUTLETBOOL—
CMD_DRAINBOOL—
CMD_AIRBOOL—
CMD_BW_PUMPBOOL—
CMD_WASTEBOOL—
STEP_PCTREAL%
STEP_ELAPSED_SREALs
WASH_COUNTDINT—
LAST_WASH_SREALs
LAST_WASH_M3REALm3
ALM_STEP_FAULTBOOL—
FAULT_STEPUSINT—
ALM_NO_BW_FLOWBOOL—
ALM_COMBINED_RATE_HIGHBOOL—
ALM_CFG_ERRBOOL—

Supervised control write

BACKWASH_SEQ commands a real actuator. It is written to sit underneath your own interlock, permissive and protection logic — not to replace it. Commission it as you would any control block you wrote yourself.

Validation evidence

Tests
10
Simulated scans
327
Simulator
v0.1.0

Complete IEC 61131-3 implementation with a published test suite that runs on the vplant simulator. The counts above are that suite, executed on this build.

  • Conforms to IEC 61131-3

Download BACKWASH_SEQ — free

Create a free Ri Tech account to download the block. You get the Structured Text body, the Rockwell Add-On Instruction (.L5X), the Schneider Control Expert DFB (.XDB), PLCopen XML and the datasheet.

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